High-Temperature Pressure Machine for Pathogen Inactivation with Warranty

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Product Description

Basic Specifications

Model NO.
TR-TS1300
Condition
New
Certification
CE
Automation
Automatic
Processing Capability
1t/Batch
Material Temp
140℃
Pressure
≥0.4MPa
Operating Time
4 Hours
Inner Wall
Q345r
Package Weight
2000.00kg

Product Highlights

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Biosecure & Pathogen Prevention

This high-temperature dry rendering system provides a completely sealed and automated processing line for the disposal of livestock and animal by-products. The enclosed process prevents pathogen escape and cross-contamination, strictly adhering to biosafety standards.

Rendering System View 1 Rendering System View 2
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Environmental Sustainability

Equipped with multi-stage gas purification and deodorization, including spray and oxidation towers. It treats vapors and odors before emission to meet stringent regulations, eliminating secondary air pollution.

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High-Efficiency Sterilization

Utilizing core temperatures ≥140°C and pressure ≥0.4MPa, the system destroys hazardous pathogens like ASF, FMD, and PRRS. The final stable material reaches a moisture content of ≤12%.

Versatile Processing

Handles diverse raw materials including whole carcasses, slaughterhouse waste, and by-products. The compact 4-6 hour cycle maximizes throughput for farms and centralized processing centers.

Operational Process Flow

1
Lifting & Loading: Automatic lifting device discharges materials into the pre-crusher's bin.
2
Pre-Crushing: Materials are ground and conveyed via screw conveyor into the main reactor.
3
Sterilization & Drying: Reactor maintains high temperature (≥140°C) and pressure (≥0.4MPa) for complete inactivation.
4
Cooling & Discharge: Vacuum system cools the material before automatic discharge for storage or oil pressing.

Technical Specifications

Item 1T Model 2T Model 4T Model 6T Model 10T Model
Batch Capacity (t/batch)124610
Reactor Volume (m³)247.51016
Material Temp (°C)140140140140140
Working Pressure (MPa)≥0.4≥0.4≥0.4≥0.4≥0.4
Total Cycle Time (h)44444
Final Moisture Content≤12%≤12%≤12%≤12%≤12%

Related Solutions

Global Cooperation

Manufacturing Excellence

Frequently Asked Questions

Q1: What types of animal waste can this equipment treat?
The system is designed for the biosecure disposal of fallen livestock (pigs, cattle, poultry), slaughterhouse waste, and various animal by-products.
Q2: Can the equipment be customized?
Yes, we support customization of core parameters including processing capacity (from 1T to 10T), overall dimensions, and specific control system requirements.
Q3: Is the operation complex for staff?
No. The PLC touchscreen allows for one-button startup. After brief training (10-30 minutes), personnel can manage the entire feeding and discharging cycle independently.
Q4: What are the key sterilization parameters?
The system operates at a core temperature of ≥140°C and a pressure of ≥0.4MPa, ensuring complete inactivation of pathogens like African Swine Fever (ASF).
Q5: How long does a full processing cycle take?
The total operating time is approximately 4 hours per batch, though the complete cycle including cooling and discharge may take between 4-6 hours.
Q6: What is the final moisture content of the treated material?
The drying process ensures the final solid moisture content is ≤12%, making the material stable for storage or further utilization.

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